2

8235

Internal error

Replace module

2

8448

Operation finished

Change Safety PLC switch address setting or remove memory card from non-safety PLC. Restart Safety PLC. If this error persists, replace Safety PLC.

2

8449

Wrong user data

Delete user data from Safety PLC. Restart Safety PLC and write user data again.

2

8450

Internal PROFIsafe initialization error

Restart Safety PLC. If this error persists, replace Safety PLC. Contact ABB technical support.

2

8460

Flash read error

Restart Safety PLC. If this error persists, replace Safety PLC. Contact ABB technical support.

2

8466

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8476

Boot project download error

Reload boot project. If this error persists, replace Safety PLC.

2

8488

Wrong firmware version

Update Safety PLC firmware. Restart Safety PLC. If this error persists, replace Safety PLC.

2

8491

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8496

Overvoltage or undervoltage detected

Restart Safety PLC. Check Safety PLC setting for power supply error. If this error persists, replace Safety PLC.

2

8500

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8704

User program triggered safe stop

Check user program

2

8705

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8706

Internal PROFIsafe error

Restart Safety PLC. If this error persists, replace Safety PLC. Contact ABB technical support.

2

8707

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8714

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8717

Flash write error

Restart Safety PLC. If this error persists, replace Safety PLC. Contact ABB technical support.

2

8721

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8722

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8723

Checksum error has occured in Safety PLC

Restart Safety PLC. If this error persists, replace Safety PLC.

2

8729

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8741

Cycle time error in Safety PLC

Check Safety PLC watchdog time.

2

8742

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8746

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8747

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8756

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8758

Internal error

Contact ABB technical support. Replace Safety PLC.

2

8990

PROFIsafe configuration error

Check F-Parameter configuration of I/O module and reload boot project

3

12561

Safety source addresses cannot be checked

Check PROFIsafe F-Host library version (2.0.0 or above). If this error persists, contact ABB technical support.

3

12570

Error in configuration data, safety PLC has not accepted configuration data, e.g., mismatch between safety and non-safety PLC configuration.

Create new configuration data for both safety and non-safety PLC again, re-create and download boot projects to both safety and non-safety PLC again.

3

12571

Error in configuration data, Safety PLC cannot read configuration data

Create boot project

3

12598

PROFIsafe F_Dest_Add rules are violated

Check Safety PLC configuration or switch address setting against PROFIsafe F_Dest_Add configuration rules. Restart Safety PLC. If this error persists, contact ABB technical support.

3

32770

Watchdog error communication module

3

32771

Wrong firmware version of communication module

Update firmware

3

32772

Initialisation of safety module on slot failed. More than one safety module plugged

Remove this module or Only that one safety module plugged -> defective, replace this module

3

32774

Invalid configuration data

Check configuration

3

32775

Safety module not found

Check configuration. At Safety PLC: Check Safety PLC switch address setting. Restart Safety PLC. If this error persists, replace Safety PLC.

3

32776

Safety module has wrong type

Check configuration

4

16640

Reserved switch address setting.

Warning

4

16644

Boot project not loaded, maximum power dip reached

Restart Safety PLC

4

16648

Power dip data missed or corrupted. Default power dip data was flashed by Safety PLC

Warning

4

16659

CRC error boot project

Create new boot project and restart Safety PLC

4

16909

Flash write error (production data)

Warning

4

16935

More than one instance of SF_WDOG_TIME_SET or SF_MAX_POWER_DIP_SET

Warning

4

16922

No or wrong configuration data from PM5x, run state not possible

Create correct boot project at PM5x

4

17421

Flash write error (boot project)

Warning

4

17677

Flash write error (boot code)

Warning

4

17933

Flash write error (firmware)

Warning

4

18189

Flash write error (password)

Warning

4

18445

Flash write error (user data)

Warning

4

18701

Flash write error (user data)

Warning

4

18957

Flash write error (internal)

Warning

4

19213

Flash write error (internal)

Warning

4

19469

Flash write error (internal)

Warning

4

32777

Program not started because of configuration error

Check configuration

4

32778

Program not started, no application running in safety module

Check configuration, download safety application to safety module

3

3

Discrepancy time expired

Check discrepancy time value, channel wiring and sensor.

3

12

Test pulse error

Check wiring and sensor.

3

13

Channel test pulse cross-talk error

Check wiring and sensor. If this error persists, replace I/O module. Contact ABB technical support.

3

25

Channel stuck-at error

Check I/O module wiring. Restart I/O module, if needed. If this error persists, replace I/O module.

3

28

Channel cross-talk error

Check I/O module wiring. Restart I/O module, if needed. If this error persists, replace I/O module.

3

260

Measurement overflow at the I/O module

Check channel wiring and sensor power supply.

3

263

Measurement underflow at the I/O module

Check channel wiring and sensor power supply.

3

311

Channel value difference too high

Adjust tolerance window for channels. Check channel wiring and sensor configuration.

3

525

Channel readback error

Check I/O module wiring. Restart I/O module, if needed. If this error persists, replace I/O module.

3

530

Channel cross-talk error

Check I/O module wiring. Restart I/O module, if needed. If this error persists, replace I/O module.

3

16138

Process voltage too high

Check process voltage

3

16139

Process voltage too low

Check process voltage

3

16148

PROFIsafe communication error

Restart I/O module. If this error persists, contact ABB technical support.

3

16153

PROFIsafe watchdog timed out.

Restart I/O module. If this error persists, increase PROFIsafe watchdog time.

3

16171

Internal error in the device

Replace I/O module

3

16146

Plausibility check failed (iParameter)

Check configuration

3

16147

Checksum error in the I/O module

Check safety configuration and CRCs for I- and F-Parameters.

3

16154

Parameter value

Check master or configuration

3

16156

F-Parameter configuration and address switch value do not match.

Check I/O module F-Parameter configuration and module address switch value.